Engineered Hobs

Engineered Hobs

Not all hobs are created equal. Many hobs must be designed before production, and gear manufacturers who seek the most from their cutting tools choose suppliers that not only design but also engineer their hobs. An engineered hob considers the entire hobbing...
Cutting Tool Coatings

Cutting Tool Coatings

An introduction to coatings and their use for gear cutting tools. In this issue, we will discuss one of the most important aspects of gear cutting tools aside from the tool itself: tool coatings.     The most common process through which coatings adhere to...
Resharpening

Resharpening

A detailed look at gear tool resharpening. In Issue 13, we discussed the importance of tool quality and the proper maintenance of a tool that shows signs of wear. In this issue, we will cover the basics of the process used to sharpen the hob. The types of wear on a...
Cutting Tool Maintenance

Cutting Tool Maintenance

The importance of tool quality. The achievable quality of a gear is greatly affected by the quality of the cutting tool used. “Quality” in this context means geometric accuracy (as opposed to metallurgical quality or surface finish, for example). A gear’s geometry can...
Cutting Tool Materials

Cutting Tool Materials

An overview of materials for gear cutting tools. In the late 19th century, carbon, manganese, chromium, and tungsten were included to create steel that could be air-hardened, instead of needing quenching for hardness. This laid the path for today’s high-speed steels,...